MechanoFab
⌘K

Smart Wearables & Biosensors

Tolerance ±0.1mm - ±0.2mm · min feature Min Wall: 0.4mm; Min Hole: 0.6mm

Smart Wearables & Biosensors manufacturing specifications
Physical Properties
Density4.43
Tensile Strength1000.0
Max Service Temp400.0
Hardness36 HRC
Standard Tolerance±0.1mm - ±0.2mm
Manufacturing Limits
Equipment SpecsBuild Volume: 800 x 800 x 600 mm; Laser System: 8 or 10 x 500W Fiber Lasers; Layer Thickness: 20μm - 120μm; Max Scanning Speed: 7 m/s; Controlled Atmosphere: Argon/Nitrogen (<100 ppm O2); Heated Build Platform: Up to 200°C.
Min Feature SizeMin Wall: 0.4mm; Min Hole: 0.6mm
Precision GradeAs-printed: ±0.1% of nominal size (with a minimum of ±0.1mm). Tighter tolerances (IT7 or better) are consistently achieved through post-machining operations on critical features.
Commercial
Factory AdvantagePrinting Ti-6Al-4V is a battle against its own thermal properties; low conductivity creates intense localized heat, leading to residual stress and distortion. We harness the BLT S800's advanced thermal and gas flow management to master this. The system's precise control over the build chamber environment ensures uniform heat distribution and a high-purity inert atmosphere, directly combating the primary causes of porosity and hot cracking. For our clients developing biocompatible wearables, this means we can produce complex, monolithic titanium housings net-shape. The BLT S800's massive build volume allows us to bypass the industry's common pain point—the risky, failure-prone laser welding of thin sub-assemblies—delivering superior, single-piece structural integrity that meets ISO 13485 and IP68 requirements out of the printer.
Target VolumeOptimized for 1-50 units
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