Data Center Power Modules
Tolerance Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost. · min feature Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio).
| Physical Properties | |
| Density | 1.14 |
|---|---|
| Tensile Strength | 52.0 |
| Max Service Temp | 96.0 |
| Hardness | R105 |
| Standard Tolerance | Typically ISO 2768-m. Tighter tolerances of +/- 0.05 mm are achievable on specific features but will increase machining time and cost. |
| Manufacturing Limits | |
| Equipment Specs | Clamping Force: 1000 kN (100T); Tie Bar Spacing (H x V): 420 x 420 mm; Shot Size (Theory, PS): 97-151 cm³ (dependent on A/B/C screw choice); Max Injection Pressure: 164-250 MPa; Opening Stroke: 370 mm; Min/Max Mold Height: 120-420 mm; Ejector Stroke: 100 mm. |
| Min Feature Size | Min Wall Thickness: ~1.0 mm; Min Hole Diameter: ~1.0 mm (highly dependent on material and depth-to-diameter ratio). |
| Precision Grade | Achievable part tolerance: ±0.05 mm to ±0.15 mm. The final precision is heavily dependent on mold quality, material stability, and process control, but the machine's repeatability supports production within the IT10-IT12 tolerance range. |
| Commercial | |
| Factory Advantage | Processing the highly hygroscopic PC/ABS C2950 blend is non-trivial; its shear-sensitive viscosity and high melt strength demand absolute process control. This is where we deploy the Yizumi UN-V5 100T. Its third-generation servo-hydraulic system provides the fast response and shot-to-shot repeatability needed to precisely manage injection pressures and speeds, preventing thermal degradation. This stability is critical for eliminating internal voids, a key failure point in high-voltage components for data center modules. At MechanoFab, our single-step, net-shape molding process bypasses the entire category of problems like burr formation or tolerance stack-up that arise from secondary machining operations. We deliver a dimensionally stable, UL 60950-1 compliant part directly from the tool, every time. |
| Target Volume | Optimized for 1,000-100,000+ units |